Capabilities

Capabilities for Custom Molded and Fabricated Foam Products

Low to High Volumes Economically Produced to Unique and Challenging Specifications

Armstrong Brands is a customer centric, service oriented manufacturer of custom molded and fabricated foam plastic components and assemblies.  We especially invite inquiries for challenging applications with demanding requirements. We have the production capacity and capabilities to quickly fill low to high volume orders.

We can assist in designs and develop prototypes. We also offer services such as film lamination, gluing, assembly, kitting and logistics support.  Below are details on our capabilities. Also talk to us about how we can support your production ramp-up requirements for new products, market introductions, customer order surges and international shipments.

Contact Us to Discuss Your Requirements

Contact Us

Or phone us at 716-677-2945

Materials

  • Expanded Polystyrene Regular Grade (EPS)
  • Expanded Polystyrene Modified Grade (EPS)
  • ARCEL
  • Neopor
  • H.I.P.S. (thermoforming)
  • PE/PP (thermoforming)

Density

  • Per customer requirements
  • Range 1-7 lb. per cubic ft

Bead Size

  • A to T

Molding

  • EPS Shape Molding
  • Heavy Gauge Thermoforming
  • Film lamination on EPS

Fabrication

Other Manufacturing Capabilities

  • Accompanying custom corrugated boxes
  • Labeling/Stenciling
  • Foam to Corrugated Adhesive Application
  • Pressure Sensitive Adhesive Packing (PSA)

Design & Prototyping

  • 3D and 2D design
  • Advice on specifying for performance and cost
  • Value engineering for reduced packaging and shipping cost
  • Recommendations for recyclability
  • Prototyping and low volume pre-production

3D and 2D Design

  • Advice on specifications
  • Value engineering for reduced packaging and shipping cost
  • Recommendations for recyclability
  • Prototyping and low volume pre-production

Production Support of Your Shipment Needs

  • Partnering to meet your production ramp-up schedules and order surges
  • Flexibility on last minute shifts in product mix and quantities
  • JIT shipments
  • Inventory management
  • Turnkey kitting
  • Drop shipments

Or phone us at 716-677-2945